Boleng ba thekenoloji ea ho forging bo tla ama ka ho toba phetoho ea ts'ebetso ea li-bearings.Ka hona, batho ba bangata ba na le lipotso tse ngata mabapi le ho jara theknoloji ea forging.Ka mohlala, ke mathata afe ka theknoloji ea ho forging ea li-bearings tse nyenyane le tse mahareng?Liphello tsa ho theha boleng ke eng mabapi le ts'ebetso ea ho jara?Ke lintlha life tse bontšitsoeng ntlafatsong ea theknoloji ea bearing forging?Ha re u fe karabo e qaqileng.

Mathata a hajoale a theknoloji ea ho theha li-bearings tse nyane le tse mahareng haholo a kenyelletsa:

(1) Ka lebaka la tšusumetso ea nako e telele ea "ho itšetleha ha indasteri ka monahano o batang le o sa cheseng haholo", boemo ba setso sa basebetsi indastering ea ho qhekella hangata bo tlase: hammoho le maemo a mabe a ho sebetsa le tikoloho ea mosebetsi, ba nahana hore hafeela ba ntse ba e-na le matla, ha ba hlokomele hore ho qhekella ke mokhoa o khethehileng.Boleng ba eona bo na le tšusumetso e kholo ho beheng bophelo.

(2) Tekanyo ea likhoebo tse sebetsanang le ho qhekella hangata e nyane, 'me boemo ba theknoloji ea ho qhekella ha bo lekane,' me likhoebo tse ngata tse nyane le tse mahareng li ntse li le mothating oa taolo ea bosholu.

(3) Likhamphani tse qhekellang ka kakaretso li ntlafalitse mokhoa oa ho futhumatsa le ho amohela ho futhumatsa maqhubu a mahareng, empa li ile tsa lula feela sethaleng sa ho futhumatsa melamu ea tšepe feela.Ba ne ba sa hlokomele bohlokoa ba boleng ba ho futhumatsa, 'me indasteri e ne e se na indasteri ea ho qhekella ea maqhubu a mahareng.Litlhaloso tsa tekheniki, ho na le kotsi e kholo ea boleng.

(4) Lisebelisoa tsa ts'ebetso hangata li sebelisa khokahano ea khatiso: ts'ebetso ea matsoho, lintlha tsa motho li na le tšusumetso e kholo, boleng bo fokolang ba boleng, joalo ka ho forging le ho phutha, boholo ba ho hasana, ho haella ha fillet, ho chesa haholo, ho chesa haholo, ho phatloha ho metsi, joalo-joalo.

(5) Ka lebaka la maemo a thata a ho sebetsa a ho qhekella le ho sebetsa, bacha ha baa ikemisetsa ho kopanela ho eona.Mathata a ho thaotha ke bothata bo atileng indastering.Likhoebo tsa ho qhekella li thata le ho feta, e leng se bakang phephetso e kholo ho theha li-automation le ntlafatso ea tlhahisoleseling.

(6) Ts'ebetso e ntle ea tlhahiso e tlase, litšenyehelo tsa ts'ebetso li holimo, khoebo e sebakeng se tlase sa tikoloho, 'me tikoloho ea bophelo e ntse e senyeha.

Liphello tsa ho qhekella boleng ba ho beha tšebetsong ke life?

(1) Carbide ea marang-rang, boholo ba lijo-thollo le streamline ea forgings: ama bophelo ba mokhathala oa ho jara.

(2) Ho theha mapetsong, ho chesa ho feta tekano, le ho chesa ho feta tekano: ho ama ka botebo ho tšepahala ha bethe.

(3) Boholo ba ho theha le ho nepahala ha geometri: ama boiketsetso ba ho fetolela le ts'ebeliso ea thepa.

(4) Bokhoni ba tlhahiso le boits'oaro: E ama litšenyehelo tsa tlhahiso le boleng bo ts'oanang ba forgings.

Ke lintlha life tse bontšitsoeng ntlafatsong ea theknoloji ea bearing forging?Sena se bonahala haholo-holo likarolong tse peli.

e 'ngoe ke ntlafatso ea theknoloji ea lintho tse bonahalang, 'me e' ngoe ke phetoho ea ho iketsetsa mochine.

Phetoho ea theknoloji ea thepa le ntlafatso;ntlafatso ea maemo: e bonts'itsoeng haholo maemong a latelang.

(1) Mokhoa oa ho qhibilihisa: ho qhibiliha ka seretse.

(2) E eketsa taolo ea likarolo tse setseng tse kotsi: ho tloha ho 5 ho isa ho 12.

(3) Lipontšo tsa bohlokoa tsa oksijene, litaba tsa titanium, le mokhoa oa ho laola ho kenyelletsa DS kapa ho fihla boemong bo tsoetseng pele ba machaba.

(4) Ntlafatso e kholo ea ho lumellana: Ho arohana ha likarolo tse ka sehloohong ho ntlafatsa haholo ts'ebeliso ea mokhoa oa ho pholile o laoloang le o laoloang, ho laola mocheso oa mocheso le mokhoa oa ho pholisa, ho lemoha ho ntlafala habeli (ho hloekisa lithollo tsa austenite le likaroloana tsa carbide), le ho ntlafatsa boemo ba marang-rang a carbide.

(5) Sekhahla se tšoanelehang sa likhahla tsa carbide se ntlafatsoa haholo: mocheso o phahameng oa ho lahla o laoloa, tekanyo ea rolling e ea eketseha, 'me nako ea ho futhumatsa mocheso o phahameng o tiisitsoe.

(6) Ho ntlafala ho tsitsitseng ha boleng ba tšepe ea ho jara: Sekhahla sa ho feta sa mocheso oa boleng ba 'mele oa metallurgic se ntlafalitsoe haholo.

Ho theha phetoho ea automation:

1. Ho qhekella ka lebelo le phahameng.Ho futhumatsa ka mokhoa o itekanetseng, ho itšeha ka mokhoa o itekanetseng, ho fetisoa ka mokhoa o itekanetseng ka manipulator, ho iketsetsa ka mokhoa o itekanetseng, ho otla ka mokhoa o itekanetseng le ho arohana, ho lemoha ho qhekella ka potlako, ho potlakisa makhetlo a 180 / min, e loketseng bakeng sa ho qapa li-bearings tse nyenyane le tse mahareng le likarolo tsa koloi: melemo ea -Mokhoa oa ho etsa ka lebelo o bonahala Likarolong tse latelang.

1) E sebetsang hantle.Tekanyo e phahameng ea boiketsetso le katleho e phahameng ea tlhahiso.

2) Boleng bo phahameng.Li-Forging li na le ts'ebetso e phahameng ea machining, tumello e fokolang ea machining, le tšenyo e fokolang ea thepa e tala;forgings e na le boleng bo botle ba kahare mme kabo e ntlafalitsoeng e thusa ho matlafatsa boima ba 'mele le ho hanyetsa ho roala,' me bophelo ba ho jara bo ka imena habeli.

3) Ho lahlela thepa e ikemetseng hloohong le mohatleng: tlosa sebaka se foufetseng le ho felisa li-burrs tsa tlhahlobo ea bar.

4) Ho boloka matla.Ha ho bapisoa le mokhoa o tloaelehileng oa ho qhekella, e ka boloka matla ka 10% ~ 15%, ea boloka thepa e tala ka 10% ~ 20%, 'me ea boloka mehloli ea metsi ka 95%.

5) Tšireletso.Ts'ebetso eohle ea ho qhekella e phetheloa sebakeng se koetsoeng;ts'ebetso ea tlhahiso e bonolo ho laola, 'me ha ho bonolo ho hlahisa mapetsong a timang metsi, ho kopanya le ho chesa ho feta tekano.

6) Tšireletso ea tikoloho.Ha ho na litšila tse tharo, tikoloho e hloekile 'me lerata le ka tlaase ho 80dB;metsi a pholileng a sebelisoa ho potoloha ho koetsoeng, ha e le hantle ho finyella ho tsoa ha zero.

2. Multi-station ho tsamaea beam.Ho sebelisa lisebelisoa tse chesang tse chesang: tlatsa ho hatella, ho etsa, ho arola, ho phunya le lits'ebetso tse ling ka thepa e tšoanang, 'me sefate sa ho tsamaea se sebelisoa bakeng sa phetisetso pakeng tsa lits'ebetso, e leng se loketseng bakeng sa ho etsa lihlahisoa tsa boholo bo bohareng: potoloho ea tlhahiso 10- 15 linako / mets.

3. Liroboto li nkela batho sebaka.Ho ea ka mokhoa oa ho qhekella, mechine e mengata ea khatiso e hokahane: phetisetso ea lihlahisoa pakeng tsa mechine e amohela phetisetso ea liroboto: e loketse libering tse mahareng le tse kholo kapa lisebelisoa tse se nang letho: potoloho ea tlhahiso 4-8 linako / mino.

4. Li-manipulators li nkela batho sebaka.Ntlafatsa khokahano e teng ea forging, sebelisa li-manipulator tse bonolo ho nkela batho liteishene tse ling sebaka, ts'ebetso e bonolo, matsete a tlase, 'me e loketse phetoho ea othomathike ea likhoebo tse nyane.